Ultrasonic Cutting Toast Packaging Machine: Principles, Features, and Specifications

The ultrasonic cutting toast packaging machine is a device that integrates ultrasonic cutting technology and automatic packaging technology. It is mainly used for cutting and packaging toast bread, featuring high efficiency, precision, and hygiene. The detailed introduction is as follows:

Working Principle

The principle of ultrasonic cutting is that the ultrasonic generator converts 50/60Hz electric current into 20kHz-40kHz electric energy, which is then converted into mechanical vibration of the same frequency by the transducer. Subsequently, the mechanical vibration is transmitted to the cutting blade through the amplitude modulator. The cutting blade transfers the vibration energy to the cutting surface of the toast. The energy generated by high-frequency vibration weakens the intermolecular forces on the cutting surface, thereby achieving cutting with almost no frictional resistance during the process.

For the packaging part, mechanical devices and control systems are usually used to convey and position the cut toast, and then packaging materials are used for sealing, such as heat sealing or bonding to seal the packaging bags.

Main Features

Excellent cutting effect: It can achieve precise and smooth cutting without damaging the internal structure of the toast. The cut is delicate, no crumbs are produced, and there is no sticking to the blade. Both the size of the cut opening and the shape of the bread can be highly consistent.

Hygienic and safe: Ultrasonic cutting does not require direct contact with the bread, reducing the risk of cross-contamination. At the same time, no heat is generated during the cutting process, avoiding problems such as uneven doneness or inconsistent moisture in the bread.

High efficiency: The cutting speed is fast, and continuous operation is possible, which greatly improves cutting efficiency and saves labor and time costs.

Strong adaptability: It is usually designed to be adjustable, able to meet the cutting needs of different types and sizes of toast. It can also adjust the number, distance, and depth of cuts according to production requirements.

Intelligent control: Modern ultrasonic cutting toast packaging machines are often equipped with intelligent control systems, which are easy to operate and maintain. They can realize one-key cutting and even unattended operation.

High-quality packaging: The automatic packaging system can accurately package the cut toast, ensuring the tightness and aesthetics of the packaging. It can also be adjusted according to different packaging needs, such as the size, shape, and material of the packaging.

Types and Parameters of Toast Packaging Machines

There are various types of toast packaging machines, and different types vary in packaging form, speed, size, and other parameters. The following is an introduction to the parameters of our company’s toast packaging machines:

Pillow-Type Packaging Machine

Features: It is one of the most common types of toast packaging machines. It wraps the packaging film horizontally around the toast, then performs heat sealing and cutting to form a pillow-shaped package. It has a fast packaging speed and strong adaptability, and can be used for packaging toast of various specifications.

Parameters

Taking the ZP-500 pillow-type packaging machine as an example:

1.Packaging speed: 35-400 packs/minute
2.Bag-making size: Length 85-230mm, width 20-90mm, height 5-40mm
3.Packaging film width: 65-280mm
4.Total power: 4.4kw
5.Overall dimensions: (L)4000×(W)770×(H)1600mm

Conclusion

The ultrasonic cutting toast packaging machine represents a modern, high-performance solution for bread processing by integrating advanced ultrasonic cutting with automated packaging technology. It not only ensures precise, smooth, and hygienic cutting without generating crumbs or heat but also significantly improves production efficiency and consistency. With its strong adaptability, intelligent control, and reliable packaging quality, this equipment meets the diverse demands of industrial-scale toast production. Among the available models, pillow-type packaging machines, such as the ZP-500, demonstrate excellent speed and flexibility, making them an ideal choice for bakeries and food manufacturers seeking efficiency, safety, and product quality.