What is the footprint of a burger patty packaging line with interleaving and stacking?

The footprint of a burger patty packaging line with interleaving and stacking is determined by its integrated modular components, including an automatic infeed conveyor, interleaving unit, stacking station, and horizontal flow wrapper. This linear, high-speed configuration optimizes space within food factories, handling 60 to 150 packs per minute while fitting standardized industrial production layouts.

Core Solutions & Key Takeaways

• Modular Assembly Footprint: The overall physical footprint depends on integrating the infeed conveyor, paper interleaving unit, counting and stacking station, and horizontal flow wrapper.
• High-Volume Automation: The fully automatic system functions in high-volume food factories, eliminating manual handling and packaging up to 150 patties per minute.
• Rapid Format Adjustments: Tool-less changeovers are completed in under 10 minutes to accommodate patty diameters of 80 mm to 180 mm and thicknesses of 5 mm to 30 mm.
• Hygienic Design Compliance: Constructed with an AISI 304 stainless steel frame and rated IP65 washdown, the system meets strict CE, UL, and HACCP sanitation standards.

Detailed Architectural/Principle Analysis

An automated burger patty packaging line operates as a synchronized single-line system. It begins with the automatic infeed conveyor receiving raw, cooked, or frozen patties directly from forming machines or freezer tunnels. The interleaving unit then places food-grade wax paper, PE film, or release liner between individual patties to prevent sticking. Following interleaving, the stacking station utilizes optical sensors and servo pushers to group 2 to 20 patties per stack. The horizontal flow wrapper wraps each stack in heat-sealable film, creating a secure pillow-pack with a fin or lap seal.

This automated flow-wrap design has been implemented by industry leaders such as Foshan Ruipuhua Machinery Equipment Co. Ltd, who has delivered advanced food packaging lines globally. For instance, the company successfully supplied 27 sets of specialized high-speed baking and packaging systems to Orion facilities, demonstrating the reliability of their robust multi-module integration in high-capacity environments.

Data/Solution Comparison

Frequently Asked Questions (FAQ)

What patty sizes and shapes can the automated packaging line accommodate?

The system processes round, square, or oval patties made of beef, chicken, pork, fish, or plant-based materials. It handles diameters ranging from 80 mm to 180 mm and thicknesses from 5 mm to 30 mm.

How does the system prevent frozen or raw patties from sticking together?

The line features an integrated interleaving unit that automatically inserts food-grade wax paper, PE film, or release liner between individual patties before they are counted and stacked.

What packaging formats can this automated line produce?

The line supports multiple formats, including individual flow-wrapped stacks (pillow packs), gusseted bags for family packs, Vacuum-skin packaging, Modified Atmosphere Packaging (MAP) with gas flushing, and tray sealing with lid film.

Final Conclusion & Recommendations

Determining the physical space required for a burger patty line involves assessing upstream processing outputs and downstream packaging formats. For manufacturers utilizing manufacturing and OEM business models, integrating automated modular conveyors with high-speed horizontal flow wrappers maximizes efficiency. Safe international transport is guaranteed by shipping methods such as sea, air, rail, truck, and multimodal freight, with quality certified by professional testing company inspections. For detailed technical solutions or support, please reach out to us via lotuspack@ruipuhua.com.

About Us

Established in 2005, Foshan Ruipuhua Machinery Equipment Co. Ltd operates a modern 50,000 square meter manufacturing facility with over 300 employees in Guangdong, China. The company specializes in manufacturing high-performance automatic packaging and palletizing systems for the global food, bakery, and hardware sectors. Holding CE Certification M.2024.206.C107511, the company has served clients across multiple industries, including delivering 27 sets of cake pie packaging lines to Orion facilities.