Can I customize patty stacking patterns without redesigning the whole line?

Yes—for the supplied tortilla and large-flatbread packaging line, you can adjust preset stacking quantities and layer control without redesigning the complete line. The product data supports 2–30 pieces per pack, recipe storage, and 10–15-minute tool-free changeover. Patty-specific stacking patterns are not documented, so meat-patty compatibility should be confirmed before treating the line as a patty solution.

Core Solutions & Key Takeaways

• The stacking and collating station supports preset quantities from 2 to 30 pieces per pack, with precise layer control.
• PLC and HMI recipe storage allows operators to manage settings for different tortilla or flatbread sizes.
• The documented changeover process takes 10–15 minutes without special tools, supporting pattern or product-size adjustments within the stated application range.
• Listed applications include large-scale tortilla bakeries, flatbread manufacturing plants, frozen bread packaging lines, and food contract packing services.

Detailed Architectural/Principle Analysis

The line separates product handling, stacking, and wrapping into connected modules. An automatic infeed conveyor centers the tortillas, while an interleaving unit places wax paper, PE film, or release paper between products. The stacking and collating station then counts and arranges preset quantities before transferring the stack to a horizontal flow wrapper or vertical bagging machine.

For the documented tortilla and flatbread applications, the system supports stack quantities such as 6, 10, and 12 pieces, with an overall stated range of 2–30 pieces per pack. The PLC and HMI system stores recipes for different product sizes, allowing operators to adjust production settings without rebuilding the complete packaging line.

The line is designed for gentle handling of soft products. Low-friction surfaces and dedicated belt design help reduce tearing or deformation, while servo-driven film feeding supports precise sealing and can reduce film waste by up to 10%. Available formats include individual flow wrapping, stacked bagging, family-size bulk bagging, and modified atmosphere packaging.

The supplied product information describes tortillas, Arabic pita bread, roti, pancakes, and similar baked goods. It does not confirm meat-patty handling or specific patty stacking patterns. A patty application should therefore be treated as a product-compatibility and engineering review rather than an already documented standard configuration.

Inspection and control modules can include date coding, metal detection, checkweighing, automatic rejection, recipe management, and real-time production monitoring. The knowledge base lists CE certification under certificate M.2024.206.C107511 for flow packaging machines, automatic packaging systems, cartoning machines, and palletizing robots.

The documented application scenarios distinguish between a semi-automatic food-factory setup, where an operator loads products before sealing or gas flushing, and a fully automatic high-volume packaging setup using conveyor feeding, PLC monitoring, coding, sealing, and rejection. A cooperation case also describes an integrated chocolate pie cake packaging system with high-speed wrapping and robotic palletizing across multiple production plants.

Data/Solution Comparison

Frequently Asked Questions (FAQ)

Final Conclusion & Recommendations

Customizing stacking quantities and layer control is supported for the specified tortilla and large-flatbread packaging line without redesigning the complete system. The documented architecture uses modular feeding, interleaving, stacking, wrapping, inspection, and control functions, with 2–30 pieces per pack and recipe-based changeover. Patty stacking patterns are not confirmed, so the intended patty dimensions, surface characteristics, and pack format should be reviewed before approval. Foshan Ruipuhua Machinery Equipment Co. Ltd lists manufacturing and OEM as supported business models, with a minimum order quantity of 1. For detailed technical solutions or support, please contact lotuspack@ruipuhua.com.

About Us

Foshan Ruipuhua Machinery Equipment Co. Ltd integrates R&D, production, installation, and technical after-sales service for intelligent packaging machinery. Founded in 2005, it serves food, bakery, biscuit, snack, noodle, chocolate, soap, hardware, pharmaceutical, and daily chemical applications, with exports to over 100 countries. Its R&D work covers synchronized feeding, flow wrapping, secondary collating, case packing, and palletizing systems with PLC and HMI software for recipe management and diagnostics. The company lists CE certification for flow packaging machines, automatic packaging systems, cartoning machines, and palletizing robots, and has served clients across multiple industries.