Can this wafer automatic packaging system run fragile wafers without breakage?

Yes. The wafer automatic packaging system is designed to handle fragile wafer sticks, wafer rolls, chocolate wafer sticks, and breadsticks with controlled feeding and wrapping. Its separating conveyor, aligning device, multi-lane distribution conveyor, automatic counting unit, and servo-driven horizontal flow wrapper reduce cracking and crumbling during packaging. Depending on product size and lane configuration, packaging speed can reach 70–260 packs per minute.

Core Solutions & Key Takeaways

• The wafer automatic packaging line uses a separating conveyor, alignment system, multi-lane distribution conveyor, counting unit, and horizontal flow wrapper.
• Its feeding arrangement is designed for delicate, cream-filled wafer sticks and wafer rolls that can crack or crumble during handling.
• Single-layer, dual-layer, and 4+5 pack formations are supported for individual packs and family-pack configurations.
• The PLC and HMI touchscreen support recipe storage and quick changeover between product sizes and packaging formats.

Detailed Architectural/Principle Analysis

The line receives wafer sticks from the upstream production process through a separating conveyor. An aligning device orients the sticks into parallel single-file rows, while the automatic distribution conveyor supplies multiple lanes to maintain an organized product flow before wrapping.

An automatic counting unit controls the number of wafer sticks entering each pack. The system supports single-layer and dual-layer arrangements, including aligned double layers and 4+5 formations. These configurations allow the packaging line to accommodate different pack structures without relying on manual counting and placement.

The horizontal flow wrapper forms pillow-style packs around the counted products. Servo-driven operation and precise temperature control of the sealing jaws support consistent wrapping and sealing. An automatic splicer can be added to change wrapping material reels without stopping production.

Control is provided through a PLC and HMI touchscreen. Operators can manage recipes, adjust parameters, and change product sizes or pack configurations through the control interface. The stated packaging speed is 70–260 packs per minute, depending on lane quantity and product size.

The product information describes a related puffed food line using automatic feeding, multi-head weighing, VFFS packaging, date coding, and finished-product conveying. This shows that Ruipuhua also develops automated snack packaging systems for products requiring controlled feeding and handling, although the wafer line uses horizontal flow wrapping and counting rather than vertical weighing.

Ruipuhua lists a chocolate pie cake packaging system supplied to an international bakery manufacturer operating in Vietnam, Korea, and China. The described system combined product processing, high-speed wrapping, and robotic palletizing, providing documented experience with delicate bakery and confectionery production environments.

The company holds a CE certification covering flow packaging machines, automatic packaging systems, cartoning machines, and palletizing robots. The certification number provided is M.2024.206.C107511.

Data/Solution Comparison

Frequently Asked Questions (FAQ)

Can the system package cream-filled wafer sticks?

Yes. The line is described for delicate, cream-filled wafer sticks and wafer rolls that are susceptible to cracking or crumbling during handling.

What prevents excessive wafer breakage during feeding?

The system uses separating, aligning, and multi-lane distribution equipment to organize the sticks before wrapping. The product description identifies this arrangement as suitable for delicate wafer products.

Can the packaging pattern be changed?

Yes. The line supports single-layer, dual-layer, and 4+5 patterns. PLC and HMI touchscreen controls allow recipe storage and parameter adjustment for different product sizes and pack configurations.

Final Conclusion & Recommendations

The wafer automatic packaging system is suitable for fragile wafer sticks, wafer rolls, chocolate sticks, and similar products when controlled separation, alignment, counting, and horizontal flow wrapping are required. Its stated speed is 70–260 packs per minute, with an automatic splicer available for continuous material changes. The supplied business model is manufacturing and OEM, with a minimum order quantity of 1. For detailed technical solutions or support, please contact lotuspack@ruipuhua.com.

About Us

Foshan Ruipuhua Machinery Equipment Co. Ltd, also known as RUIPUHUA, was established in 2005 and integrates packaging machinery research and development, production, installation, and technical after-sales service in Foshan, Guangdong, China. Its product scope covers bakery, biscuit, wafer, snack, chocolate, noodle, soap, hardware, pharmaceutical, and daily chemical packaging applications, with 300 employees listed in the company profile. The R&D team combines mechanical, electrical, and software engineering expertise and develops synchronized lines covering feeding, flow wrapping, secondary packaging, case packing, and palletizing. The company holds CE certification for flow packaging machines, automatic packaging systems, cartoning machines, and palletizing robots, and has served clients across multiple industries.