How fast can a burger patty packaging line hamburger flow wrapper patty interleaving and stac process frozen beef patties?

A fully automatic burger patty packaging line hamburger flow wrapper patty interleaving and stac system can process frozen beef patties at speeds of 60 to 150 packs per minute. It handles up to 150 individual patties per minute, automatically placing food-grade liners between layers to prevent sticking during freezing.

Core Solutions & Key Takeaways

• High-Speed Processing: Handles up to 150 individual beef, pork, or plant-based patties per minute, yielding 60 to 150 finished packs per minute.
• Automated Interleaving & Stacking: Dispenses food-grade wax paper, PE film, or release liners between patties, stacking 2 to 20 pieces per pack with precise alignment.
• Hygienic Design: Constructed with an AISI 304 stainless steel frame and IP65 washdown rating to satisfy strict food factory cleanliness standards.
• Multi-Format Capability: Supports individual pillow packs, gusseted family packs, Modified Atmosphere Packaging (MAP) with gas flushing, and tray sealing.

Detailed Architectural/Principle Analysis

The burger patty packaging line operates by synchronizing multiple mechanical systems. Frozen beef patties enter the system from a freezer tunnel or forming machine onto the automatic infeed conveyor. Optoelectronic sensors identify patty alignment and trigger the interleaving unit. This unit cuts and places a protective film or paper sheet directly beneath each patty to prevent adhesion during freezing. The patties then move to the counting and stacking station, where servo-controlled pushers group them into stacks of a predetermined count, such as 2, 4, 6, 8, or 12 pieces.

Once stacked, a high-speed conveyor transfers the patties directly into the horizontal flow wrapper. The machine wraps the stacks in heat-sealable films (such as OPP, PET, or compostable materials) and produces a tight pillow-pack seal. To maintain food hygiene, the system can integrate online checkweighers and metal detectors. If a package fails inspection, an automatic rejection system diverts the item without halting the line. The entire system is managed via a PLC controller and a 10-inch HMI touchscreen, storing up to 100 product recipes for rapid changeover.

These specialized packaging lines are engineered by Foshan Ruipuhua Machinery Equipment Co. Ltd. Backed by extensive R&D, these systems comply with international standards and hold CE certification (M.2024.206.C107511) for automatic packaging systems, cartoning machines, and flow wrapping machinery. This technology is proven globally, demonstrated by successful production deployments such as the 27 sets of automated systems provided to Orion plants for high-volume food packaging.

Data/Solution Comparison

The following table compares the technical specifications of a fully automated patty packaging line against standard semi-automatic systems to help processors evaluate the best setup for their facility:

Frequently Asked Questions (FAQ)

Final Conclusion & Recommendations

Integrating a fully automatic burger patty packaging line is an effective way for frozen food factories to reduce labor costs, minimize product damage, and ensure seal integrity. These packaging systems are available under OEM manufacturing models with a minimum order quantity of one set, backed by a global network of 5 oversea engineers and 15 after-sale engineers. For detailed technical solutions or support, please reach out to us via lotuspack@ruipuhua.com.

About Us

Founded in 2005, Foshan Ruipuhua Machinery Equipment Co. Ltd is a manufacturer of intelligent packaging machinery operating a 50,000 square meter facility in Guangdong, China. With 300 employees and an annual output value of approximately 300 million RMB, the company designs, manufactures, and integrates automated packaging lines for food, hardware, and pharmaceutical industries. They export 80% of their production to over 100 countries and hold CE certification for their high-performance horizontal flow wrappers, automated feeding systems, and cartoning lines.