5 Servo Motor Controlled Frozen Food Packaging Equipment

1. Introduction of Frozen Food Packaging Equipment

The bun packaging machine also belongs to the down film type packaging machine, which is designed for the high product, secondary package, group package, or family package. This type of frozen food packaging equipment controlled by 5 servo motors can pack multi-bags.

2. Characteristics and Structural Features of Frozen Food Packaging Equipment

(1) Box-motion End-seal: Very good-looking and well-sealed packages.

(2) Strict division between product/packaging material handling and drive elements.

(3) Minimum of mechanical parts. Low noise and university of the same parts where possible.

(4) Strong Machine Body: Cantilever machine frame + integrated electrical cabinet.

(5) Belt Feeding Design: Easy to operate and daily cleaning. F.B.F Type conveyor design (Film bottom feeding) for multiple-item packaging purposes, such as 1*5 bags noodles and bag snacks.

(6) Sanitary Standard: SUS304 machine housing to meet highly regulated food grade standards.

(7) Full-cover safety cover, equipped with a safety switch (alarm stop), to avoid the occurrence of accidents.

(8) Compact and Small: No more than 2-meter long.

(9) Smart & High Tech: The bun packaging machine adopts servo motor driven and computer controlled.

(10) A.F.C. (Auto Film Catcher): On request to AFC to reduce operational downtime.

(11) M.I.S. Function (Misplaced Item Skip) helps to reduce waste and incorrect cutting.

3. Frozen Food Packaging Equipment Functions and Devices

(1) PID electronic temperature control x 4.

(2) Detect printing electric eye point function SICK electric eye x 1.

(3) Stop without paper / Stand by without material (to prevent empty package) / Stop with material clamping / Stop with abnormal temperature.

(4) Miscutting protection: Displacement detection (if the packing material is in the wrong position, the cutter will automatically jump and cut without stopping).

4. Packaging Type of Packaging Machine

Pillow pack center sealed, on request with or without gusset device.

On request with perforating, labeling, print coding, eye-mark locating, coupon inserting and tear strip, easy-tear notches, and other auto feeding systems.

5. Optional Device of the Frozen Food Packaging Equipment

(1) Nitrogen device.

(2) Printing device.

(3) Wide and narrow knife holder (imitation handmade bag effect).

(4) Alcohol spray device.

(5) Adjustable bag former.

(6) Adjustable conveyor width handle.

(7) Automatic bag noodle feeding systems.

(8) SUS304 standard applied machine shell.

(9) No product no pack function.

(10) M.I.S. (Misplaced Item Skip) function.

(11) HMI 10.4" touch screen.

(12) Eye-mark function.

(13) A.F.C. (Auto Film Catcher).

(14) Product collector or stacker.

(15) Date coder.

(16) Gusset device.

(17) Automatic labeling device.

(18) Euro hole punch.

6. Frozen Food Packaging Equipment Details

A. Spool Holder / Film Real Support About Packaging Machine

The spool holder is self-centering and allows for easy film spool replacement.

Automatic double spool holders are available as an add-on option if a label applicator is not installed.

Maximum packaging film width: 500mm.

The packaging film is automatically centered.

B. Seal Wheel About Packaging Machine

The paper pulling wheel is individually controlled by the servo, the film pulling is smoother, and the bag forming effect is more perfect.

Preheating device (better sealing and faster speed).

Longitudinal sealing wheel.

Pattern: Reticulated.

Width: 10mm.

C. Head-cutter About Packaging Machine

The head-cutter importted from Taiwan.

Cutting knife type: tooth knife / flat cut easy mouth.

Cutter width: 350 mm.

Pattern: horizontal pattern Width: 8 mm.

Advantage of the packaging machine head-cutter:

It is more advantageous for products with higher packaging height.

Reciprocating feeding and unloading belt connection, no need for semicircle or chain net connection device, more stable transportation.

The servo independently controls the cutter; different from the upper and lower cutters of the rotating knife, there must be some contact, the cutter has a longer service life, and there is no need to adjust the cutter pressure from time to time.

Mechanical gusset, easy to disassemble and high accuracy.

D. Control Panel

(1) Yaskawa PLC.

(2) Japan Yaskawa Servo Drive Control System.

(3) Yaskawa Servo Motor x 4.

Delivery x 1.

Film feeding x 1.

Pull paper x 1.

Cutter x 1.

E. In-Feed Conveyor

Use food grade belt.

Not limited by the length of the packaged product.

Easy to connect to the production line and with the function of sorting line.

Belt quick release design, easy to clean and maintain.

F. Packaing Bag Former

Length min. 180mm , Width max. 300mm, Height: Max.120mm.

G. HMI Touch Screen

Use 10.4 inch color touch screen to facilitate operation.

Equipment operation prompt, abnormal message prompt, etc.

Can store 100 groups of packaging products management.

7. Application of Packaging Machine

Baking products, such as buns, bread, and cakes.

Frozen foods, like meat patty, burger and chicken fillet.

Higher packaging products have more advantages.

1x3 bag noodle multi-pack.

1x4 bag noodle multi-pack.

1x6 bag noodle multi-pack.

 2x5 bag noodle multi-pack.

Technical Specifications

Main Electrical Components

Q: How many samll bag can the RD-BM-708S packaging machine can handle?

A: Depends on the small bag size and numbers. But normally the packaging equipment RD-BM-708S can package the group pack, like 1x3 bag noodle multi-pack, 1x4 bag noodle multi-pack, 1x6 bag noodle multi-pack, 2x5 bag noodle multi-pack.

Q: Do you have any idea to make the package looks more beatifuly and luxury?

A: Off course yes. Adding the folding line device. 4 lines or 6 lines for the package are optional.

Q: Can we add one worker operation platform?

A: Yes. It’s optional.

Q: Infeed comveyor type is belt or chain?

A: The packaging machine RD-BM-708S has type infeed conveyor. One is belt type infeed conveyor, it including 2 blets. One is controlled by servo motor. Another one is pusher type, which easier to put product.