On Edge Bakery Biscuit Packaging System
1. Introduction of On Edge Bakery Biscuit Packaging System
The packaging speed of the bakery biscuit packaging machine can be up to 250 bags/min. For multi-piece biscuit packaging products (non-sandwich), the front end can be docked with the production line, comply with multi-line distribution and conveying, after being sorted by vibration, stacked, and sent to the non-pallet bakery biscuit packaging machine.
2. Main Function of Biscuit Counting and Packaging System
- The non-supporting feeder is composed of a distribution and sorting conveyor, a vibrating conveyor, a two-way pusher, and a non-supporting bakery biscuit packaging machine.
- Single line packaging speed can reach 100 bags/min (depending on product size and packaging form).
- The whole line adopts a 220V 50HZ power supply, as shown in the figure, the total power is about 3.6KW (without a packaging machine).
3. Advantages of On Edge Bakery Biscuit Packaging System
The on edge bakery biscuit packaging system is equipped with an auto-aligning device and protective cover. The auto-correcting device is optional.
The bakery biscuit packaging machine equipped with a food-grade blue anti-microbial PU belt, anti-sticking belt, and white PU belt is also optionally available.
All of the biscuits can be set and adjusted according to the packaging requirements.
The non-supporting feeder adopts two-way push material, higher speed, and is more stable.
Stable conveying, uniform speed, high reliability of overall biscuit conveying.
The front end can be connected to the production line to comply with automatic feeding or manual discharging.
4. Packaging Samples
5. Drawing of Automatic Packaging Solution
Packaging Machine Model Suggest
A. Rotary Type Packaging Machine
ZP-500 horizontal packaging machine
ZP-500SG packaging machine
(3 Servo controlled Double cutter)
ZP-500SG packaging machine
(3 Servo controlled Single cutter)
Plastic film (OPP/CPP、PT/PE、KOP/CPP、ALU-FOIL)
Pillow type/fat pouch (3-side presealed)
Bag size (L*W*H)
60mm- infinite, 30-150mm,5-50mm
80mm- infinite, 30-150mm,5-55mm
Packing Dimension (L*W*H)
B. Box-Motion Type Packaging Machinery
RD-BM-508S Box-motion Servo Packaging Machine
（W）100-200mm（H）Max 100mm -- Big former
（W）50-100mm（H）Max 70mm --- Small former
Small outer diameter 80-400mm; Large outer diameter 100-400mm
OPP or CPP / OPP+CPP/PET+CPP/PET+LLDPE/PET+VMCPP
Single phase 220V 50/60HZ Air pressure:0.6MPA
FAQ About Packaging Machinery:
Q: What’s the difference between the rotary type packaging machine and the box-motion type packaging machine?
A: Difference as below:
① Cutter type: The rotary type packaging machine cutter is rotary one, The box-motion packaging equipment is the box-motion type cutter.
② Machine parts: The cutter jaw unit of the box-motion type packaging equipment is imported from Taiwan.
③ Servo motor: The rotary type packaging machine is step motor, single servo motor, 2 servo motors and 3 servo motors are optional. The box-motion type packaging machine is 4 servo motors.
Q: Do we need a spare packing line?
A: Yes if you have enough space. Because it will affect your production if some machine need maintenance, it’s better to have one spare packaging line.
Q: What’s the application of biscuit automatic packaging system?
A: It designed for packing biscuit industry, such as biscuit, cookies,walnut cake, cracker biscuit, sandwich biscuit and other regular shape objects.
Q: What’s the difference between the sink type packaging system and the bread automatic packaging line?
A: The difference between the sink type packaging system and the bread packaging line is as below:
1) Structure different: the sink type packaging system has the sink type conveyor, but the bread packaging line just have the transit conveyor.
2) Product application: The sink type packaging system is suitable for those products come out in order or soft product, such as the swiss roll, layer cake, steamed cake and muffin. The bread packaging line is for those products come out disorders.
Q: Can the packing system pack two layer biscuit, like 2 piles and each pile two piece?
A: Yes. Add the biscuit lamination device.
Q: How many lines we need for our biscuit production?
A: It depends on the production line capacity, and our single packing line maximum speed is 150-180 bags per minute per line.
Q: Could our biscuit packaging solution can package 4 pieces (1 pile*4)biscuit?
A: Yes, just add some laminating device.
Q: What’s size of our standard cracker biscuit packaging lines?
A: The standard biscuit packaging system total is 5 lines, in order words, 5 sets of packaging machine. Total length need 12381mm, width needs 4351mm.
However, we can design the packaging system according to your biscuit size, character, biscuit package style, capacity and factory layout.
Q: What is the capacity of the cracker biscuit packaging system?
A: Depends on the cracker biscuit package style. If package type is one piece per bag, the packaging speed of each line can up to 100-250bags per minute. And the standard 5 biscuit packaging lines are 500-1250 pieces per minute.
Q: Could we add metal checker and weight checker to our packaging solution?
Q: What information need to offer for biscuit packaging solution?
A: Need the following information for the biscuit packaging solution:
(1) Biscuit information, such as biscuit size, character, shape and biscuit pictures.
(2) Biscuit package style: how many pieces per minute? How them in the package?
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