Automated Up Feeding Food Packaging System for Bakery Industry

Automated Up Feeding Food Packaging System for Bakery Industry
Automated Up Feeding Food Packaging System for Bakery Industry
DESCRIPTION

1. Introduction of Automated Up Feeding Food Packaging System for Bakery Industry

The automated up feeding food packaging system for bakery industry is designed for soft products with space and orderly delivery, such as swiss rolls, layer cakes, and sandwich cakes. The packing speed is up to 150 bags per minute with an air charging device or alcohol spray device.

2. Main Functions of Automated Food Packaging Systems

  • Single line packing speed can reach 80-220 bags/min.
  • The automated food packaging systems can use different packing models according to customer product inquiries.
  • Automated food packaging systems consist of distance controllers, sink-type conveyors, auto-sorting units, and bakery packaging machines. The automated food packaging systems will help swiss roll or other cake product auto aligning, distance, distribute, and deliver to the sorting unit and finish packing in order to keep a continuous and orderly production with lower waste and beautiful packaging.
  • The whole automated food packaging system adopts 220V, 50HZ, single phase. Total Power is 21KW.

3. Advantages of Automated Up Feeding Food Packaging System for Bakery Industry

(1) The automated food packaging system is equipped with an auto-aligning device and protective cover. The auto-correcting device is optional.

(2) The bakery packaging machine has a simple structure, convenient operation, and convenient cleaning and maintenance.

(3) The bakery packaging machine is equipped with several different speed belts to arrange bread or cakes to guarantee high speed stably and locate accurately.

(4) The bakery packaging machine and system use stainless steel and Nylon baffle, easy to operate and clean.

(5) We will add a 90-degree turning conveyor or 180-degree turning conveyor to the automated food packaging systems according to customers’ factory layout or space.

(6) Equipped with a meter detector and weight checker, which can automatically connect with the automated food packaging systems.

(7) Bakery packaging machine is equipped with auto aligning device and the automatic correcting device for the belt is optional.

4. Application of Up and Down Automatic Packaging Solution

This type of up-and-down automatic packaging solution is designed for swiss rolls, layer cakes, steamed cakes, soft cakes, and other regular objects, which come out in order.

LAYER CAEK PACAKGING MACHINESANDWICH CAEK PACKAGING MACHINESADWICH CAKE PACKAGING SYSTEMROUND CAKE PACAKGING LINE

5. Packaging Samples

swiss roll packaging machine sample

6. Packaging System Details

(1) Distance controller

The main function of the distance controller is to pull over the product distance or keep them in rows, then it’s easy for the packaging system arrangement.

DISTANCE CONTROLLER FOR PACKAGING SYSTEM

(2) Sink type conveyor (also named up and down conveyor)

This sink conveyor of the packaging solution is used to deliver products into different packaging machines. The length of these parts depends on customers’ production capacity or factory layout. This part only offers to those products come out in order with certain space.

(3) C belt

The C belt of the packaging system is used to change the swiss rolls or other products’ direction and deliver to different packaging machines.

C BELT CONVEYOR FOR PACKAGING SYSTEM

 

(4) Sorting unit

Sorting unit of packaging system introduction:

The sorting unit parts are consist of 2 conveyor belts and 5-6 sensors.

The function of the sorting unit:

The main function of this sorting unit is to control the product feeding speed, located it, and connect it with the packaging machine automatically. Once it detected a product too much, the feeding speed will slow down, if lack of product, then the feeding speed will speak up soon.

Advantages of the sorting unit:

Reducing human operation and make sure the packaging machine running at a stable speed with fewer product wastes.

AUTOMATIC SORTING UINT FOR PACKAGING SYSTEM

PARAMETERS

Packaging Machine Model Suggest:

A. Rotary Type Packaging Machine

Machine Model ZP-500 horizontal packing machine ZP-500SG packing machine

(3 Servo controlled Double cutter)

ZP-500SG packing machine

(3 Servo controlled Single cutter)

Packing speed 35-300 bags/min 35-300 bags/min 35-200 bags/min
Packing material Plastic film (OPP/CPPPT/PEKOP/CPPALU-FOIL)
Bag style Pillow type/fat pouch (3-side presealed)
Bag size (L*W*H) 85mm-230mm, 20-90mm,5-50mm 60mm- infinite, 30-150mm,5-50mm 80mm- infinite, 30-150mm,5-55mm
Film width 66-400mm
Packing Dimension  (L*W*H) 4000mm*770mm*1600mm 4000mm*900mm*1600mm
Heat power 3.1kw 3.8kw 2.4kw
Motor power 0.55+0.75kw 2.5kw
Total power 5.6 kw 6.3kw 4.9kw
Overall weight

630kg

500S-SG2.jpg

500S-SG3.jpg

B. Box-Motion Type Packaging Machinery

No. Items

Model

RD-BM-508S Box-motion Servo Packaging Machine

1

Bag former(mm)

W100-200mmHMax 100mm  — Big former

W50-100mmHMax 70mm    — Small former

2

Bag length

Small outer diameter 80-400mm; Large outer diameter 100-400mm

3

Film Width 100-500mm

4

Packing Speed 60-80bags/minute

5

Packing material OPP or CPP / OPP+CPP/PET+CPP/PET+LLDPE/PET+VMCPP

6

Machine size  L4000*W1139*H1680mm

7

Total Power 3.5KW

8

Voltage Single phase 220V  50/60HZ  Air pressure:0.6MPA

9

Overall Weight 1000KG

508.jpg

DRAWING

up feeding packaging system for bakery

FAQ

FAQ about packaging machinery:

Q: How many space we need for the swiss roll automatic packaging system (up and down packaging machine)?

A: Depends on the product capacity and your factory layout. But our standard 4 lines of the packaging system needs 8100mm length and 6300 width.

Q: What’s the difference between the rotary type packaging machine and the box-motion type packaging machine?

A: Difference as below:

① Cutter type: The rotary type packaging machine cutter is rotary one, The box-motion packaging equipment is the box-motion type cutter.

② Machine parts: The cutter jaw unit of the box-motion type packaging equipment is imported from Taiwan.

③ Servo motor: The rotary type packaging machine is step motor, single servo motor, 2 servo motors and 3 servo motors are optional. The box-motion type packaging machine is 4 servo motors.

Q: Do we need a spare packing line?

A: Yes if you have enough space. Because it will affect your production if some machine need maintenance, it’s better to have one spare packaging line.

Q: What’s the belt size of automatic packaging system?

A: The standard automatic packaging system belt size is 1000mm width and height 1000mm, but it can be customized.

Q: What kind of information I need to offer if we want to buy this automatic packaging system?

A: Product size and pictures, package details, capacity, factory layout in CAD format and wafer production video.

Q: Could you help us adding the finished conveyor to deliver the wafer package into another room for carton packages?

A: Yes, of course. We are professional in designing the food packaging factory, considering the product flow, worker operation direction and passageway.

Q: Do you have a packaging solution can package 2 piece products?

A: Yes, we can package 2 pieces product in-front and back.

Q: Could we just add air charging device, nitrogen or alcohol spray device for the flow packaging machine?

A: Yes, off course. But the speed of packaging machine will be lower a little bit.

VIDEO
  • DESCRIPTION
  • PARAMETERS
  • DRAWING
  • FAQ
  • VIDEO

1. Introduction of Automated Up Feeding Food Packaging System for Bakery Industry

The automated up feeding food packaging system for bakery industry is designed for soft products with space and orderly delivery, such as swiss rolls, layer cakes, and sandwich cakes. The packing speed is up to 150 bags per minute with an air charging device or alcohol spray device.

2. Main Functions of Automated Food Packaging Systems

  • Single line packing speed can reach 80-220 bags/min.
  • The automated food packaging systems can use different packing models according to customer product inquiries.
  • Automated food packaging systems consist of distance controllers, sink-type conveyors, auto-sorting units, and bakery packaging machines. The automated food packaging systems will help swiss roll or other cake product auto aligning, distance, distribute, and deliver to the sorting unit and finish packing in order to keep a continuous and orderly production with lower waste and beautiful packaging.
  • The whole automated food packaging system adopts 220V, 50HZ, single phase. Total Power is 21KW.

3. Advantages of Automated Up Feeding Food Packaging System for Bakery Industry

(1) The automated food packaging system is equipped with an auto-aligning device and protective cover. The auto-correcting device is optional.

(2) The bakery packaging machine has a simple structure, convenient operation, and convenient cleaning and maintenance.

(3) The bakery packaging machine is equipped with several different speed belts to arrange bread or cakes to guarantee high speed stably and locate accurately.

(4) The bakery packaging machine and system use stainless steel and Nylon baffle, easy to operate and clean.

(5) We will add a 90-degree turning conveyor or 180-degree turning conveyor to the automated food packaging systems according to customers’ factory layout or space.

(6) Equipped with a meter detector and weight checker, which can automatically connect with the automated food packaging systems.

(7) Bakery packaging machine is equipped with auto aligning device and the automatic correcting device for the belt is optional.

4. Application of Up and Down Automatic Packaging Solution

This type of up-and-down automatic packaging solution is designed for swiss rolls, layer cakes, steamed cakes, soft cakes, and other regular objects, which come out in order.

LAYER CAEK PACAKGING MACHINESANDWICH CAEK PACKAGING MACHINESADWICH CAKE PACKAGING SYSTEMROUND CAKE PACAKGING LINE

5. Packaging Samples

swiss roll packaging machine sample

6. Packaging System Details

(1) Distance controller

The main function of the distance controller is to pull over the product distance or keep them in rows, then it’s easy for the packaging system arrangement.

DISTANCE CONTROLLER FOR PACKAGING SYSTEM

(2) Sink type conveyor (also named up and down conveyor)

This sink conveyor of the packaging solution is used to deliver products into different packaging machines. The length of these parts depends on customers’ production capacity or factory layout. This part only offers to those products come out in order with certain space.

(3) C belt

The C belt of the packaging system is used to change the swiss rolls or other products’ direction and deliver to different packaging machines.

C BELT CONVEYOR FOR PACKAGING SYSTEM

 

(4) Sorting unit

Sorting unit of packaging system introduction:

The sorting unit parts are consist of 2 conveyor belts and 5-6 sensors.

The function of the sorting unit:

The main function of this sorting unit is to control the product feeding speed, located it, and connect it with the packaging machine automatically. Once it detected a product too much, the feeding speed will slow down, if lack of product, then the feeding speed will speak up soon.

Advantages of the sorting unit:

Reducing human operation and make sure the packaging machine running at a stable speed with fewer product wastes.

AUTOMATIC SORTING UINT FOR PACKAGING SYSTEM

Packaging Machine Model Suggest:

A. Rotary Type Packaging Machine

Machine Model ZP-500 horizontal packing machine ZP-500SG packing machine

(3 Servo controlled Double cutter)

ZP-500SG packing machine

(3 Servo controlled Single cutter)

Packing speed 35-300 bags/min 35-300 bags/min 35-200 bags/min
Packing material Plastic film (OPP/CPPPT/PEKOP/CPPALU-FOIL)
Bag style Pillow type/fat pouch (3-side presealed)
Bag size (L*W*H) 85mm-230mm, 20-90mm,5-50mm 60mm- infinite, 30-150mm,5-50mm 80mm- infinite, 30-150mm,5-55mm
Film width 66-400mm
Packing Dimension  (L*W*H) 4000mm*770mm*1600mm 4000mm*900mm*1600mm
Heat power 3.1kw 3.8kw 2.4kw
Motor power 0.55+0.75kw 2.5kw
Total power 5.6 kw 6.3kw 4.9kw
Overall weight

630kg

500S-SG2.jpg

500S-SG3.jpg

B. Box-Motion Type Packaging Machinery

No. Items

Model

RD-BM-508S Box-motion Servo Packaging Machine

1

Bag former(mm)

W100-200mmHMax 100mm  — Big former

W50-100mmHMax 70mm    — Small former

2

Bag length

Small outer diameter 80-400mm; Large outer diameter 100-400mm

3

Film Width 100-500mm

4

Packing Speed 60-80bags/minute

5

Packing material OPP or CPP / OPP+CPP/PET+CPP/PET+LLDPE/PET+VMCPP

6

Machine size  L4000*W1139*H1680mm

7

Total Power 3.5KW

8

Voltage Single phase 220V  50/60HZ  Air pressure:0.6MPA

9

Overall Weight 1000KG

508.jpg

up feeding packaging system for bakery

FAQ about packaging machinery:

Q: How many space we need for the swiss roll automatic packaging system (up and down packaging machine)?

A: Depends on the product capacity and your factory layout. But our standard 4 lines of the packaging system needs 8100mm length and 6300 width.

Q: What’s the difference between the rotary type packaging machine and the box-motion type packaging machine?

A: Difference as below:

① Cutter type: The rotary type packaging machine cutter is rotary one, The box-motion packaging equipment is the box-motion type cutter.

② Machine parts: The cutter jaw unit of the box-motion type packaging equipment is imported from Taiwan.

③ Servo motor: The rotary type packaging machine is step motor, single servo motor, 2 servo motors and 3 servo motors are optional. The box-motion type packaging machine is 4 servo motors.

Q: Do we need a spare packing line?

A: Yes if you have enough space. Because it will affect your production if some machine need maintenance, it’s better to have one spare packaging line.

Q: What’s the belt size of automatic packaging system?

A: The standard automatic packaging system belt size is 1000mm width and height 1000mm, but it can be customized.

Q: What kind of information I need to offer if we want to buy this automatic packaging system?

A: Product size and pictures, package details, capacity, factory layout in CAD format and wafer production video.

Q: Could you help us adding the finished conveyor to deliver the wafer package into another room for carton packages?

A: Yes, of course. We are professional in designing the food packaging factory, considering the product flow, worker operation direction and passageway.

Q: Do you have a packaging solution can package 2 piece products?

A: Yes, we can package 2 pieces product in-front and back.

Q: Could we just add air charging device, nitrogen or alcohol spray device for the flow packaging machine?

A: Yes, off course. But the speed of packaging machine will be lower a little bit.

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