Automated Up Feeding Food Packaging System for Bakery Industry
1. Introduction of Automated Up Feeding Food Packaging System for Bakery Industry
The automated up feeding food packaging system for bakery industry is designed for soft products with space and orderly delivery, such as swiss rolls, layer cakes, and sandwich cakes. The packing speed is up to 150 bags per minute with an air charging device or alcohol spray device.
2. Main Functions of Automated Food Packaging Systems
Single line packing speed can reach 80-220 bags/min.
The automated food packaging systems can use different packing models according to customer product inquiries.
Automated food packaging systems consist of distance controllers, sink-type conveyors, auto-sorting units, and bakery packaging machines. The automated food packaging systems will help swiss roll or other cake product auto aligning, distance, distribute, and deliver to the sorting unit and finish packing in order to keep a continuous and orderly production with lower waste and beautiful packaging.
The whole automated food packaging system adopts 220V, 50HZ, single phase. Total Power is 21KW.
3. Advantages of Automated Up Feeding Food Packaging System for Bakery Industry
(1) The automated food packaging system is equipped with an auto-aligning device and protective cover. The auto-correcting device is optional.
(2) The bakery packaging machine has a simple structure, convenient operation, and convenient cleaning and maintenance.
(3) The bakery packaging machine is equipped with several different speed belts to arrange bread or cakes to guarantee high speed stably and locate accurately.
(4) The bakery packaging machine and system use stainless steel and Nylon baffle, easy to operate and clean.
(5) We will add a 90-degree turning conveyor or 180-degree turning conveyor to the automated food packaging systems according to customers’ factory layout or space.
(6) Equipped with a meter detector and weight checker, which can automatically connect with the automated food packaging systems.
(7) Bakery packaging machine is equipped with auto aligning device and the automatic correcting device for the belt is optional.
4. Application of Up and Down Automatic Packaging Solution
This type of up-and-down automatic packaging solution is designed for swiss rolls, layer cakes, steamed cakes, soft cakes, and other regular objects, which come out in order.
5. Packaging Samples
6. Packaging System Details
(1) Distance controller
The main function of the distance controller is to pull over the product distance or keep them in rows, then it’s easy for the packaging system arrangement.
(2) Sink type conveyor (also named up and down conveyor)
This sink conveyor of the packaging solution is used to deliver products into different packaging machines. The length of these parts depends on customers’ production capacity or factory layout. This part only offers to those products come out in order with certain space.
(3) C belt
The C belt of the packaging system is used to change the swiss rolls or other products’ direction and deliver to different packaging machines.
(4) Sorting unit
Sorting unit of packaging system introduction:
The sorting unit parts are consist of 2 conveyor belts and 5-6 sensors.
The function of the sorting unit:
The main function of this sorting unit is to control the product feeding speed, located it, and connect it with the packaging machine automatically. Once it detected a product too much, the feeding speed will slow down, if lack of product, then the feeding speed will speak up soon.
Advantages of the sorting unit:
Reducing human operation and make sure the packaging machine running at a stable speed with fewer product wastes.
Packaging Machine Model Suggest:
A. Rotary Type Packaging Machine
ZP-500 horizontal packing machine
ZP-500SG packing machine
(3 Servo controlled Double cutter)
ZP-500SG packing machine
(3 Servo controlled Single cutter)
Plastic film (OPP/CPP、PT/PE、KOP/CPP、ALU-FOIL)
Pillow type/fat pouch (3-side presealed)
Bag size (L*W*H)
60mm- infinite, 30-150mm,5-50mm
80mm- infinite, 30-150mm,5-55mm
Packing Dimension (L*W*H)
B. Box-Motion Type Packaging Machinery
RD-BM-508S Box-motion Servo Packaging Machine
（W）100-200mm（H）Max 100mm -- Big former
（W）50-100mm（H）Max 70mm --- Small former
Small outer diameter 80-400mm; Large outer diameter 100-400mm
OPP or CPP / OPP+CPP/PET+CPP/PET+LLDPE/PET+VMCPP
Single phase 220V 50/60HZ Air pressure:0.6MPA
FAQ about packaging machinery:
Q: How many space we need for the swiss roll automatic packaging system (up and down packaging machine)?
A: Depends on the product capacity and your factory layout. But our standard 4 lines of the packaging system needs 8100mm length and 6300 width.
Q: What’s the difference between the rotary type packaging machine and the box-motion type packaging machine?
A: Difference as below:
① Cutter type: The rotary type packaging machine cutter is rotary one, The box-motion packaging equipment is the box-motion type cutter.
② Machine parts: The cutter jaw unit of the box-motion type packaging equipment is imported from Taiwan.
③ Servo motor: The rotary type packaging machine is step motor, single servo motor, 2 servo motors and 3 servo motors are optional. The box-motion type packaging machine is 4 servo motors.
Q: Do we need a spare packing line?
A: Yes if you have enough space. Because it will affect your production if some machine need maintenance, it’s better to have one spare packaging line.
Q: What’s the belt size of automatic packaging system?
A: The standard automatic packaging system belt size is 1000mm width and height 1000mm, but it can be customized.
Q: What kind of information I need to offer if we want to buy this automatic packaging system?
A: Product size and pictures, package details, capacity, factory layout in CAD format and wafer production video.
Q: Could you help us adding the finished conveyor to deliver the wafer package into another room for carton packages?
A: Yes, of course. We are professional in designing the food packaging factory, considering the product flow, worker operation direction and passageway.
Q: Do you have a packaging solution can package 2 piece products?
A: Yes, we can package 2 pieces product in-front and back.
Q: Could we just add air charging device, nitrogen or alcohol spray device for the flow packaging machine?
A: Yes, off course. But the speed of packaging machine will be lower a little bit.
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