Double Channel Automatic Packaging Line for Biscuit

Double Channel Automatic Packaging Line for Biscuit
DESCRIPTION

1. Introduction of Double Channel Automatic Packaging Line for Biscuit

The double channel automatic packaging line for biscuits can be connected with the biscuit processing machine to feed the product automatically and continuously to realize two or more pieces of laminated packaging.

2. Main Functions of Biscuit Automatic Packaging Line

  • The non-supporting feeder is composed of a distribution and sorting conveyor, a vibrating conveyor, a two-way pusher, and a non-supporting packaging machine.
  •  Single line packaging speed can reach 100 bags/min (depending on product size and packaging form).
  • The whole automatic packaging line adopts a 220V 50HZ power supply, as shown in the figure, the total power is about 3.6KW (without a packaging machine).

3. Advantages of Automatic Packaging Line for Biscuits

  • The automatic packaging line is equipped with an automatic alignment device and protective cover.

  • The PU belt can be unloaded without tools and is equipped with a hopper to collect product waste for easy cleaning and maintenance of the packaging system.
  • The control system adopts high-quality electronic intelligent PLC, touch screen, and good HMI, which makes the operation more convenient.
  • All automatic biscuit packaging lines can be set up and adjusted according to packaging requirements.
  • Stable conveying, uniform speed, high reliability of overall biscuit conveying.
  • The front end can be connected to the production line to comply with automatic feeding or manual discharging.

4. Application of Automatic Packaging Machinery

For multi-piece biscuit packaging products (non-sandwich), the front end can be docked with the production line, comply with multi-line distribution and conveying, after being sorted by vibration, stacked, and sent to the non-pallet packaging machine.

5. Packaging Samples

double channel packaibng system for biscuit

Packaging Samples

6. Drawing of Automatic Packaging Solution

double channel packaging solutioin for biscuit

2-channel automatic packaging line

 

Double efficiency

Overlaying: steady speed 350 bags/min/line

double channel packaging system

Automatic turning over at high speed.

Distinguish the top and bottom faces of the product.

PARAMETERS

Packaging Machine Model Suggest

A. Rotary Type Packaging Machine

Machine Model

ZP-500 horizontal packaging machine

ZP-500SG packaging machine

(3 Servo controlled Double cutter)

ZP-500SG packaging machine

(3 Servo controlled Single cutter)

Packing speed

35-300 bags/min

35-300 bags/min

35-200 bags/min

Packing material

Plastic film (OPP/CPPPT/PEKOP/CPPALU-FOIL)

Bag style

Pillow type/fat pouch (3-side presealed)

Bag size (L*W*H)

85mm-230mm, 20-90mm,5-50mm

60mm- infinite, 30-150mm,5-50mm

80mm- infinite, 30-150mm,5-55mm

Film width

66-400mm

Packing Dimension  (L*W*H)

4000mm*770mm*1600mm

4000mm*900mm*1600mm

Heat power

3.1kw

3.8kw

2.4kw

Motor power

0.55+0.75kw

2.5kw

Total power

5.6 kw

6.3kw

4.9kw

Overall weight

630kg

B. Box-Motion Type Packaging Machinery

No.

Items

Model

Double Channel Automatic Packaging Line for Biscuit

1

Bag former(mm)

W100-200mmHMax 100mm  -- Big former

W50-100mmHMax 70mm    --- Small former

2

Bag length

Small outer diameter 80-400mm; Large outer diameter 100-400mm

3

Film Width

100-500mm

4

Packing Speed

60-80bags/minute

5

Packing material

OPP or CPP / OPP+CPP/PET+CPP/PET+LLDPE/PET+VMCPP

6

Machine size

 L4000*W1139*H1680mm

7

Total Power

3.5KW

8

Voltage

Single phase 220V  50/60HZ  Air pressure:0.6MPA

9

Overall Weight

1000KG

500 packaging machine.jpg

packaging machine ZP-500SG.jpg

Packaging equipment RD-BM-508S

DRAWING

Double Channel Automatic Packaging Line for Biscuit

Double Channel Automatic Packaging Line for Biscuit(Cover)

FAQ

FAQ About Packaging Machinery:

Q: What’s the difference between the rotary type packaging machine and the box-motion type packaging machine?

A: Difference as below:

① Cutter type: The rotary type packaging machine cutter is rotary one, The box-motion packaging equipment is the box-motion type cutter.

② Machine parts: The cutter jaw unit of the box-motion type packaging equipment is imported from Taiwan.

③ Servo motor: The rotary type packaging machine is step motor, single servo motor, 2 servo motors and 3 servo motors are optional. The box-motion type packaging machine is 4 servo motors. 

Q: Do we need a spare packing line?

A: Yes if you have enough space. Because it will affect your production if some machine need maintenance, it’s better to have one spare packaging line.

Q: What’s the application of biscuit automatic packaging system?

A: It designed for packing biscuit industry, such as biscuit, cookies,walnut cake, cracker biscuit, sandwich biscuit and other regular shape objects. 

Q: What’s the difference between the sink type packaging system and the bread automatic packaging line?

A: The difference between the sink type packaging system and the bread packaging line is as below:

1) Structure different:  the sink type packaging system has the sink type conveyor, but the bread packaging line just have the transit conveyor.

2) Product application: The sink type packaging system is suitable for those products come out in order or soft product, such as the swiss roll, layer cake, steamed cake and muffin. The bread packaging line is for those products come out disorders.

Q: Can the packing system pack two layer biscuit, like 2 piles and each pile two piece?

A: Yes. Add the biscuit lamination device.

Q: How many lines we need for our biscuit production?

A: It depends on the production line capacity, and our single packing line maximum speed is 150-180 bags per minute per line. 

Q: Could our biscuit packaging solution can package 4 pieces (1 pile*4)biscuit?

A: Yes, just add some laminating device.

Q: What’s size of our standard cracker biscuit packaging lines?

A: The standard biscuit packaging system total is 5 lines, in order words, 5 sets of packaging machine. Total length need 12381mm, width needs 4351mm.

However, we can design the packaging system according to your biscuit size, character, biscuit package style, capacity and factory layout.

Q: What is the capacity of the cracker biscuit packaging system?

A: Depends on the cracker biscuit package style. If package type is one piece per bag, the packaging speed of each line can up to 100-250bags per minute. And the standard 5 biscuit packaging lines are 500-1250 pieces per minute.

Q: Could we add metal checker and weight checker to our packaging solution?

A: Yes. 

Q: What information need to offer for biscuit packaging solution?

A: Need the following information for the biscuit packaging solution:

(1) Biscuit information, such as biscuit size, character, shape and biscuit pictures.

(2) Biscuit package style: how many pieces per minute? How them in the package?

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