Cookie Biscuit Counting and Packaging Line
Automatic Food Process and Packaging System for Biscuit Industry
1. Introduction of Cookie Biscuit Counting and Packaging Solution
The biscuit cookie packaging machine can package rice cake and cracker biscuits. The packing speed can be up to 250 bags per minute. This biscuit cookie packaging system can be connected with the biscuit cookie wrapping machine to feed the product automatically and continuously, to achieve two or more pieces of laminated packaging.
2. Main Function of Biscuit Counting and Packaging System
- The biscuit cookie counting and packing line are composed of a feeding conveyor, a counting and sorting machine, a transverse receiving conveyor, and an automatic cookie packaging machine, which accurately counts and arranges round or square biscuits, positions the products in an orderly manner and sends them to the cookie wrapping machine. It can achieve the effect of continuous production, low rejection rate, and beautiful packaging.
- The speed of the 6-channel cookie packaging machine can reach 80 bags/min (depending on product size and packaging form).
- The whole line uses a 220V 50HZ power supply, as shown in the figure, the total power of one packing line (six channels) is about 8.3KW.
3. Advantage of the Automatic Packaging System for Biscuits with the Counting Unit
- The horizontal packaging line is equipped with an auto-aligning device and protective cover. The auto-correcting device is optional.
- Simplified structure, easy operation, convenient cleaning, and maintenance. Easy adjustment for different products or parameter settings.
- PU belts can be discharged without tools and are equipped with a hopper to get product waste, which is easy for cleaning and maintain the packaging system.
- The feeding and packaging line is equipped with 304 stainless steel baffles, motive PU baffles, or nylon baffles, easy to operate and clean.
- Dismantle the belts without tools in one minute, convenient cleaning and maintenance, it’s easy and fast to change films and setting when changing products with different sizes.
- The packaging system equipped with a food-grade blue anti-microbial PU belt, anti-sticking belt, and white PU belt is also optionally available.
- High-quality electric components are adopted in the control system, intelligent PLC, touch screen and wonderful HMI make the operation easy and intuitive.
- The Left and right-hand versions are available.
- A six-channel biscuit counting device is used to sort, count, arrange, and position the products at the same time, being high-speed and efficient.
- The front end can connect to different production lines to realize automatic and continuous feeding, also suitable for sandwich biscuits.
4. Application of Automatic Cookie Packaging Machinery
The biscuit cookie counting and packing line are mainly for round or square biscuits, accurate counting, and can realize packages without a tray or with a tray. The front end of this packing line can connect to different production lines to realize automatic continuous feeding.
5. Packaging Samples
6. Drawing of Automatic Packaging Solution
Packaging Machine Model Suggest
A. Rotary Type Packaging Machine
ZP-500 horizontal packaging machine
ZP-500SG packaging machine
(3 Servo controlled Double cutter)
ZP-500SG packaging machine
(3 Servo controlled Single cutter)
Plastic film (OPP/CPP、PT/PE、KOP/CPP、ALU-FOIL)
Pillow type/fat pouch (3-side presealed)
Bag size (L*W*H)
60mm- infinite, 30-150mm,5-50mm
80mm- infinite, 30-150mm,5-55mm
Packing Dimension (L*W*H)
B. Box-Motion Type Packaging Machinery
RD-BM-508S Box-motion Servo Packaging Machine
（W）100-200mm（H）Max 100mm -- Big former
（W）50-100mm（H）Max 70mm --- Small former
Small outer diameter 80-400mm; Large outer diameter 100-400mm
OPP or CPP / OPP+CPP/PET+CPP/PET+LLDPE/PET+VMCPP
Single phase 220V 50/60HZ Air pressure:0.6MPA
FAQ About Packaging Machinery
Q: What’s the difference between the rotary type packaging machine and the box-motion type packaging machine?
A: Difference as below:
① Cutter type: The rotary type packaging machine cutter is rotary one, The box-motion packaging equipment is the box-motion type cutter.
② Machine parts: The cutter jaw unit of the box-motion type packaging equipment is imported from Taiwan.
③ Servo motor: The rotary type packaging machine is a step motor, single servo motor, 2 servo motors, and 3 servo motors are optional. The box-motion type packaging machine is 4 servo motors.
Q: Do we need a spare packing line?
A: Yes if you have enough space. Because it will affect your production if some machines need maintenance, it’s better to have one spare packaging line.
Q: What’s the application of the biscuit automatic packaging system?
A: It is designed for the packing biscuit industry, such as biscuits, cookies, walnut cakes, cracker biscuits, sandwich biscuits, and other regular shape objects.
Q: What’s the difference between the sink type packaging system and the bread automatic packaging line?
A: The difference between the sink type packaging system and the bread packaging line is as below:
1) Structure difference: the sink type packaging system has the sink type conveyor, but the bread packaging line just has the transit conveyor.
2) Product application: The sink type packaging system is suitable for those products that come out in the order or soft products, such as the swiss roll, layer cake, steamed cake, and muffin. The bread packaging line is for those products that come out of disorders.
Q: Can the packing system pack two-layer biscuits, like 2 piles, and each pile two-piece?
A: Yes. Add the biscuit lamination device.
Q: How many lines do we need for our biscuit production?
A: It depends on the production line capacity, and our single packing line maximum speed is 150-180 bags per minute per line.
Q: Could our biscuit packaging solution package 4 pieces (1 pile*4) of biscuits?
A: Yes, just add some laminating device.
Q: What’s the size of our standard cracker biscuit packaging lines?
A: The standard biscuit packaging system total is 5 lines, in order words, 5 sets of packaging machines. Total length needs 12381mm, width needs 4351mm.
However, we can design the packaging system according to your biscuit size, character, biscuit package style, capacity, and factory layout.
Q: What is the capacity of the cracker biscuit packaging system?
A: Depends on the cracker biscuit package style. If the package type is one piece per bag, the packaging speed of each line can be up to 100-250bags per minute. And the standard 5 biscuit packaging lines are 500-1250 pieces per minute.
Q: Could we add a metal checker and weight checker to our packaging solution?
Q: What information need to offer for biscuit packaging solution?
A: Need the following information for the biscuit packaging solution:
(1) Biscuit information, such as biscuit size, character, shape, and biscuit pictures.
(2) Biscuit package style: how many pieces per minute? How are they in the package?
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