Automatic Bread Packaging Line

Automatic Bread Packaging Line
DESCRIPTION

Automatic Food Process and Packaging System for Bread

1. Introduction of Automatic Bread Packaging Line

The automatic bread packaging line is designed for products coming out disorderly, like muffins, cakes, and bread. The packing speed is up to 150 bags per minute with an air charging device, alcohol spray device, and nitrogen device.

2. Main Functions of Bread Packaging Equipment

The bread packaging line consists of distance controller, transit conveyor, auto sorting unit, and packaging machine. Cake, bread, and other products are separated first and then arranged by feeding unit, after that the products are transmitted orderly to the packaging machine for packaging. The bread packaging line can achieve the effects of continuous and orderly production, low rejection rate, and beautiful appearance. Synchronous Alcohol spray and air charging are available for the bread packaging line.

3. Advantages of Automatic Bread Packaging Line

  • The automatic bread packaging line is equipped with auto aligning device and protective cover. The auto-correcting device is optional.

  • PU belts can be discharged without tools in 1 minute and are equipped with a hopper to get product waste, which easy for cleaning and maintenance.

  • The bread packaging equipment structure is very simple, easy operation, and convenient for cleaning and maintenance. Easy adjustment for different products or parameter settings.

  • The automatic bread packaging line is equipped with several different speed belts to arrange bread to guarantee high speed stably and locate accurately.

  • Equipped with a meter detector and weight checker, which can automatically connect with the bread packaging line.

4. Application of Automatic Packaging Machinery

Applicable for packing bread, cake, muffin, egg pie, and other regular products that come out of disorder.

5. Packaging Samples

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6. Packaging System Details

(1) Distance controller

The main function of the distance contoller is pull over the product distance or keep them in rows.

(2) Transit conveyor

This transit conveyor of the packaging solution is use to delivery products into different packaging lines.

(3) C belt

The main function of the C Belt is transfer product to the sorting unit and change product directions.

(4) Sorting unit

Sorting unit of packaging system introduction:

The sorting unit parts is consist of 2 conveyor belts and 5-6 sensors.

The function of the sorting unit:

The main function of this sorting unit is controlled the product feeding speed, located it and connect with the packaging machine automatically. Once it detected product too much, the feeding speed will slow down, if lack of product, then the feeding speed will speak up soon.

Advantages of the sorting unit:

Reducing human operation and make sure the packaging machine running in stable speed with less product wastes.

PARAMETERS

Packaging Machine Model Suggest

A. Rotary Type Packaging Machine

Machine Model

ZP-500 horizontal packaging machine

ZP-500SG packaging machine

(3 Servo controlled Double cutter)

ZP-500SG packaging machine

(3 Servo controlled Single cutter)

Packing speed

35-300 bags/min

35-300 bags/min

35-200 bags/min

Packing material

Plastic film (OPP/CPPPT/PEKOP/CPPALU-FOIL)

Bag style

Pillow type/fat pouch (3-side presealed)

Bag size (L*W*H)

85mm-230mm, 20-90mm,5-50mm

60mm- infinite, 30-150mm,5-50mm

80mm- infinite, 30-150mm,5-55mm

Film width

66-400mm

Packing Dimension  (L*W*H)

4000mm*770mm*1600mm

4000mm*900mm*1600mm

Heat power

3.1kw

3.8kw

2.4kw

Motor power

0.55+0.75kw

2.5kw

Total power

5.6 kw

6.3kw

4.9kw

Overall weight

630kg

B. Box-motion Type Packaging Machinery

No.

Items

Model

RD-BM-508S Box-motion Servo Packaging Machine

1

Bag former(mm)

W100-200mmHMax 100mm  -- Big former

W50-100mmHMax 70mm    --- Small former

2

Bag length

Small outer diameter 80-400mm; Large outer diameter 100-400mm

3

Film Width

100-500mm

4

Packing Speed

60-80bags/minute

5

Packing material

OPP or CPP / OPP+CPP/PET+CPP/PET+LLDPE/PET+VMCPP

6

Machine size

 L4000*W1139*H1680mm

7

Total Power

3.5KW

8

Voltage

Single phase 220V  50/60HZ  Air pressure:0.6MPA

9

Overall Weight

1000KG

DRAWING

bread-type4.jpg

FAQ

FAQ About Packaging Machinery:

Q: How many space we need for the bread automatic packaging system?

A: Depends on the product capacity and your factory layout. But our standard 3 line of the packaging system needs 8000mm length and 3800 width.

Q: What’s the difference between the rotary type packaging machine and the box-motion type packaging machine?

A: Difference as below:

① Cutter type: The rotary type packaging machine cutter is rotary one, The box-motion packaging equipment is the box-motion type cutter.

② Machine parts: The cutter jaw unit of the box-motion type packaging equipment is imported from Taiwan.

③ Servo motor: The rotary type packaging machine is step motor, single servo motor, 2 servo motors and 3 servo motors are optional. The box-motion type packaging machine is 4 servo motors.

Q: Do we need a spare packing line?

A: Yes if you have enough space. Because it will affect your production if some machine need maintenance, it’s better to have one spare packaging line.

Q: What’s the application of bread automatic packaging system?

A: It designed for the product come out in disorder, such as bread, cake, muffin, moon cake and other object come out disorder.

Q: What’s the difference between the sink type packaging system and the bread automatic packaging line?

A: The difference between the sink type packaging system and the bread packaging line is as below:

(1) Structure different:  the sink type packaging system has the sink type conveyor, but the bread packaging line just have the transit conveyor.

(2) Product application: The sink type packaging system is suitable for those products come out in order or soft product, such as the swiss roll, layer cake, steamed cake and muffin. The bread packaging line is for those products come out disorders.

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