Automatic Wafer Processing and Packaging System
1. Introduction of Automatic Wafer Processing and Packaging System
This wafer packaging system is a multi-function system that can package both single and multi-wafer. Ruipuhua can design the whole packing system according to your layout and inquiry. The maximum speed of the wafer packaging machine can reach 250 bags/min.
2. Main Functions of Wafer Packaging Machine
The wafer packaging line consists of a distance controller, reversing conveyor, auto sorting unit, and wafer packaging machine.
This automatic wafer processing and packaging system will help wafer auto aligning, distancing, distributing, and delivering to the sorting unit and finish packing in order to keep a continuous and orderly production with lower waste and beautiful packages.
Single line packing speed can reach 80-220 bags/min.
The food packing system can use different packing models according to customer product inquiries.
3. Advantages of Automatic Wafer Processing and Packaging System
The automatic wafer processing and packaging system is equipped with several different speed belts to arrange wafers to guarantee high speed stably and locate accurately.
The wafer packaging machinery structure is very simple, easy operation, and convenient for cleaning and maintenance.
We will add a 90-degree turning conveyor or 180-degree turning conveyor to the packaging system according to the customers’ factory layout or space.
Equipped with meter detector and weight checker, which can automatically connect with the flow packaging system.
The wafer packaging machine is equipped with an auto-aligning device and the automatic correcting device for the belt is optional.
The packaging line can align wafers and deliver them to the sorting unit orderly to guarantee high speed stably and locate them accurately.
The PU belt of the wafer packaging line can use sticky proof in white color optionally.
4. Application of Automatic Packaging Machinery
Applicable for packing extruded food and other regular product made by cutting machines. Connected with former production line by automatic feeder or manual feeder.
5. Packaging Samples
6. Drawing of Automatic Packaging Solution
7. Packaging System Details
(1) Distance controller
The main function of the distance controller is pull over the product distance or keep them in rows.
(2) Distributing conveyor
This distributing conveyor of the packaging solution is used to deliver products into different packaging lines. The length of these parts depends on customers’ production capacity or factory layout.
(3) Direction pusher
The direction pusher normally only use for wafer packaging system, which help change the wafer direction and deliver to the different packaging machine.
(4) Storage belt
The main function of the storage Belt is to storage those wafers and help deliver to the packaging machine, finish packaging.
(5) Servo pusher
Introduction: This servo pusher only uses for the family wafer packaging line. In order words, if you need 6pcs per bag (2layer and each layer 3 pieces ), then this part needs to order. If you just need to pack a single wafer, then no need for these parts.
Function: The main function is to push the group wafer into the infeed conveyor, then package.
Sorting unit of packaging system introduction:
The sorting unit parts consist of 2 conveyor belts and 5-6 sensors.
The function of the sorting unit:
The main function of this sorting unit is to control the product feeding speed, located it, and connect it with the packaging machine automatically. Once it detected the product too much, the feeding speed will slow down, if lack of product, then the feeding speed will speak up soon.
Advantages of the sorting unit:
Reducing human operation and make sure the packaging machine running at a stable speed with fewer product wastes.
The Packaging Machine Model Suggests
A. Rotary Type Packaging Machine
ZP-500 horizontal packaging machine
ZP-500SG packaging machine
(3 Servo controlled Double cutter)
ZP-500SG packaging machine
(3 Servo controlled Single cutter)
Plastic film (OPP/CPP、PT/PE、KOP/CPP、ALU-FOIL)
Pillow type/fat pouch (3-side presealed)
Bag size (L*W*H)
60mm- infinite, 30-150mm,5-50mm
80mm- infinite, 30-150mm,5-55mm
Packing Dimension (L*W*H)
B. Box-Motion Type Packaging Machinery
RD-BM-508S Box-motion Servo Packaging Machine
（W）100-200mm（H）Max 100mm -- Big former
（W）50-100mm（H）Max 70mm --- Small former
Small outer diameter 80-400mm; Large outer diameter 100-400mm
OPP or CPP / OPP+CPP/PET+CPP/PET+LLDPE/PET+VMCPP
Single phase 220V 50/60HZ Air pressure:0.6MPA
FAQ About Packaging Machinery:
Q: How many space we need for the bread automatic packaging system?
A: Depends on the product capacity and your factory layout. But our standard 5 lines of the packaging system needs 16000mm length and 6460 width.
Q: What’s the difference between the rotary type packaging machine and the box-motion type packaging machine?
A: Difference as below:
① Cutter type: The rotary type packaging machine cutter is rotary one, The box-motion packaging equipment is the box-motion type cutter.
② Machine parts: The cutter jaw unit of the box-motion type packaging equipment is imported from Taiwan.
③ Servo motor: The rotary type packaging machine is step motor, single servo motor, 2 servo motors and 3 servo motors are optional. The box-motion type packaging machine is 4 servo motors.
Q: Do we need a spare packing line?
A: Yes if you have enough space. Because it will affect your production if some machine need maintenance, it’s better to have one spare packaging line.
Q: What’s the belt size of automatic packaging system?
A: The standard automatic packaging system belt size is 1000mm width and height 1000mm, but it can be customized.
Q: We want to pack single piece wafer and 10 piece wafers by one packing system, is it ok?
A: Yes, off course. But the capacity and the two size of wafer should be within the range of one packing model. For example, if the packaging machine ZP-500SG can pack single pack and 10 pieces wafer and the speed is less than 200 bags per minute. Then the answer is yes.
Q: What kind of information I need to offer if we want to buy this wafer automatic packaging system?
A: wafer size and pictures, package details, capacity, factory layout in CAD format and wafer production video.
Q: Could we pack the wafer without jams or Chocolate coated?
A: Yes, no problem.
Q: Could you help us adding the finished conveyor to deliver the wafer package into another room for carton packages?
A: Yes, of course. We are professional in designing the food packaging factory, considering the product flow, worker operation direction and passageway.
Q: Do you have a packaging solution can package single wafer and family wafer?
A: Yes, we can offer the combined wafer packaging system to you according to your requirements.
Q: Could we just want the single wafer packaging machine?
A: Yes, off course. We can just offer the single wafer packaging system or family wafer packaging system or the combined wafer packaging solution with single pack and group pack.
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