Multipack Biscuit Packaging Line
Automatic Food Process and Packaging System for Biscuit Industry
1. Introduction of Automatic Multipack Biscuit Packaging Machine
The packing speed of the multipack biscuit packaging machine can be up to 250 bags per minute. This multipack biscuit packaging line can be connected with the biscuit processing machine to feed the product automatically and continuously, to achieve two or more pieces of laminated packaging.
2. Main Functions of Multipack Biscuit Packaging Machine with Tray Feeding and Loading Unit
The multipack biscuit packaging line is composed of separating conveyors, automatic tray separating machine, tray feeding conveyor, automatic loading into tray machine, distributing conveyor, automatic feeding line and automatic multipack biscuit packaging machine, which are used to pull away products, automatic distribution, automatic loading into tray, realize single-package, multi-package, single-layer, multi-layer and other types of loading forms, to achieve continuous production, high speed, and large capacity.
The single line speed is 120 pcs per bag.
The whole line uses 220V 50HZ power supply, as shown in the figure, the total power of one to two (eight channels) is about 9KW (not including the packaging machine).
3. Advantages of Multipack Biscuit Packaging Machine
Simplified structure, simple operation, convenient cleaning, and maintenance. Easily adjust different product or parameter settings.
No tools are required, the belt can be removed in one minute, and it is easy to clean and maintain. It’s easy and fast to change films and setting when changing products with different sizes.
The control system adopts high-quality electrical components, intelligent PLC, touch screen, and exquisite HMI making the operation simple and intuitive.
The left and right-hand versions are available.
Separating tray machine, tray feeding conveyor, and loading into the tray machine are controlled by independent cylinders and servo motors. Tray positioning is accurate, high-speed, and stable.
The multipack biscuit packaging machine can realize single-package, multi-package, single-layer, multi-layer, and other packaging forms, high-speed and high efficiency, large output, and labor-saving.
After tray-loading is completed, the products in each channel will be released on the distribution conveyor by photoelectric detection, high stability of tray feeding, and packing.
4. Application of Automatic Multipack Biscuit Packaging Machine
Scope of application: for biscuit products, single and multi-piece automatic feeding into tray and packaging, the front end can connect to the biscuit production line to realize automatic continuous feeding, automatic stacking, and automatic feeding into a tray to complete a variety of packaging forms.
5. Packaging Samples
6. Drawing of Automatic Packaging Solution
Packaging Machine Model Suggest
A. Rotary Type Packaging Machine
ZP-500 horizontal packaging machine
ZP-500SG packaging machine
(3 Servo controlled Double cutter)
ZP-500SG packaging machine
(3 Servo controlled Single cutter)
Plastic film (OPP/CPP、PT/PE、KOP/CPP、ALU-FOIL)
Pillow type/fat pouch (3-side presealed)
Bag size (L*W*H)
60mm- infinite, 30-150mm,5-50mm
80mm- infinite, 30-150mm,5-55mm
Packing Dimension (L*W*H)
B. Box-Motion Type Packaging Machinery
RD-BM-508S Box-motion Servo Packaging Machine
（W）100-200mm（H）Max 100mm -- Big former
（W）50-100mm（H）Max 70mm --- Small former
Small outer diameter 80-400mm; Large outer diameter 100-400mm
OPP or CPP / OPP+CPP/PET+CPP/PET+LLDPE/PET+VMCPP
Single phase 220V 50/60HZ Air pressure:0.6MPA
FAQ About Packaging Machinery:
Q: What’s the difference between the rotary type packaging machine and the box-motion type packaging machine?
A: Difference as below:
① Cutter type: The rotary type packaging machine cutter is rotary one, The box-motion packaging equipment is the box-motion type cutter.
② Machine parts: The cutter jaw unit of the box-motion type packaging equipment is imported from Taiwan.
③ Servo motor: The rotary type packaging machine is step motor, single servo motor, 2 servo motors and 3 servo motors are optional. The box-motion type packaging machine is 4 servo motors.
Q: Do we need a spare packing line?
A: Yes if you have enough space. Because it will affect your production if some machine need maintenance, it’s better to have one spare packaging line.
Q: What’s the application of biscuit automatic packaging system?
A: It designed for packing biscuit industry, such as biscuit, cookies,walnut cake, cracker biscuit, sandwich biscuit and other regular shape objects.
Q: What’s the difference between the sink type packaging system and the bread automatic packaging line?
A: The difference between the sink type packaging system and the bread packaging line is as below:
1) Structure different: the sink type packaging system has the sink type conveyor, but the bread packaging line just have the transit conveyor.
2) Product application: The sink type packaging system is suitable for those products come out in order or soft product, such as the swiss roll, layer cake, steamed cake and muffin. The bread packaging line is for those products come out disorders.
Q: Can the packing system pack two layer biscuit, like 2 piles and each pile two piece?
A: Yes. Add the biscuit lamination device.
Q: How many lines we need for our biscuit production?
A: It depends on the production line capacity, and our single packing line maximum speed is 150-180 bags per minute per line.
Q: Could our biscuit packaging solution can package 4 pieces (1 pile*4)biscuit?
A: Yes, just add some laminating device.
Q: What’s size of our standard cracker biscuit packaging lines?
A: The standard biscuit packaging system total is 5 lines, in order words, 5 sets of packaging machine. Total length need 12381mm, width needs 4351mm.
However, we can design the packaging system according to your biscuit size, character, biscuit package style, capacity and factory layout.
Q: What is the capacity of the cracker biscuit packaging system?
A: Depends on the cracker biscuit package style. If package type is one piece per bag, the packaging speed of each line can up to 100-250bags per minute. And the standard 5 biscuit packaging lines are 500-1250 pieces per minute.
Q: Could we add metal checker and weight checker to our packaging solution?
Q: What information need to offer for biscuit packaging solution?
A: Need the following information for the biscuit packaging solution:
(1) Biscuit information, such as biscuit size, character, shape and biscuit pictures.
(2) Biscuit package style: how many pieces per minute? How them in the package?
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