Automatic Toast Processing and Packaging System

1. Introduction of Automatic Toast Processing and Packaging System

This automatic toast packaging system is a multi-functional system that can switch between various products such as half-cut toast and thick-cut toast. Ruipuhua can design the entire packaging system according to your layout and inquiry requirements.

2. Main Functions of Automatic Toast Processing and Packaging System

• The toast packaging line consists of a distance controller, an ultrasonic cutter, a filling machine, an automatic sorting unit, and a packaging machine.
• This automatic processing and packaging system enables automatic alignment, spacing, distribution, delivery to the sorting unit, and completion of packaging for toast, ensuring continuous and orderly production, reducing waste, and achieving attractive packaging.
•  The packaging speed of a single line can reach 80-220 bags per minute.
• The food packaging system can adopt different packaging models according to customers’ product inquiries.

3. Advantages of Automatic Toast Processing and Packaging System

• The entire line adopts an arranging and feeding method, featuring a small footprint and space-saving.
• An innovative collection mechanism is adopted, which can flexibly adjust the collection quantity according to the backend requirements.
• It is a fully automatic production line covering feeding, arranging, and packaging links, realizing efficient automated production, significantly reducing labor intensity, and increasing production capacity.
• The ultrasonic cutting method enables switching between various products such as half-cut toast, 3+2 toast, and thick-cut toast.
• Key parts adopt servo positioning control to ensure stable operation of the entire line with extremely low failure rates, providing guarantee for continuous and efficient production.

4. Application of Automatic Packaging Machinery

It is suitable for packaging extruded foods and other regular products made by cutting mechanisms. It can be connected to the original production line through an automatic feeder or a manual feeder.

5. Packaging Styles

6. Drawing of Automatic Packaging Solution

7. Detailed Information of the Packaging System

(1) Distance Controller

The main function of the distance controller is to pull products to a specific distance or line them up in a row.

(2) Distribution Conveyor

The distribution conveyor in the packaging solution is used to transport products to different packaging lines. The length of these components depends on the customer’s production capacity or factory layout.

(3) Ultrasonic Cutter

The ultrasonic cutter is mainly used for cutting toast bread.

(4) Filling Machine

Its main function is to apply sauce to toast bread.

(5) Storage Belt

The main function of the storage belt is to store the toast bread and assist in conveying it to the packaging machine for packaging completion.

(6) Servo Pusher

Its main function is to push the sliced toast into the feeding conveyor for subsequent packaging.

(7) Sorting Unit

Introduction to the sorting unit of the packaging system: The sorting unit consists of 2 conveyor belts and 5-6 sensors.

Functions of the sorting unit: The main function of this sorting unit is to control the product feeding speed, position the products, and automatically connect them with the packaging machine. Once an excessive number of products is detected, the feeding speed will slow down; if there is a shortage of products, the feeding speed will quickly increase.

Advantages of the sorting unit: It reduces manual work, ensures the packaging machine runs at a stable speed, and reduces product waste.

The Packaging Machine Model Suggests

A. Rotary Type Packaging Machine

B. Box-Motion Type Packaging Machinery

ZP-500S

ZP-530S

RD-BM-508S

Answers to Common Questions About Packaging Machinery:

Q: How much space is required for the automatic toast packaging system?

A: It depends on the product capacity and your factory layout. However, our standard 5-line packaging system requires a length of 16,000mm and a width of 6,460mm.

Q: What is the difference between a rotary packaging machine and a box-type packaging machine?

A: The differences are as follows:

(1) Cutter Type: The rotary packaging machine is equipped with a rotary cutter, while the box-type packaging machine uses a box-type cutter.

(2) Machine Parts: The cutter claw unit of the box-type packaging machine is imported from Taiwan.

(3) Servo Motors: The rotary packaging machine uses a stepping motor (single servo motor), with options of 2 servo motors or 3 servo motors. The box-type packaging machine is equipped with 4 servo motors.

Q: Do we need a backup packaging line?

A: If you have enough space, yes. Because if some machines require maintenance, it will affect your production, so it is better to have a backup packaging line.

Q: What is the size of the belt in the automatic packaging system?

A: The standard belt size of the automatic packaging system is 1000mm in width and 1000mm in height, but it can be customized.

Q: What information do I need to provide if we want to purchase this automatic toast packaging system?

A: Toast size and pictures, packaging details, production capacity, factory layout in CAD format, and toast production videos.

Q: Can we package wafers without the filling function?

A: Yes, no problem.

Q: Can you help us add a finished product conveyor to transport packaged toast to another room for carton packaging?

A: Yes, of course. We specialize in designing food packaging factories, considering product flow, worker operation directions, and passages.

Q: Do you have packaging solutions for single-slice and multi-slice packaging?

A: Yes, we can provide a combined toast packaging system according to your requirements.

Q: Can we only purchase the toast packaging machine?

A: Yes, certainly. We can provide a single-slice packaging system, a multi-slice series packaging system, or a combined packaging solution for single-slice and multi-slice products.