Automatic Biscuit Packaging Machine
1. Introduction of Automatic Biscuit Packaging Machine
The automatic biscuit packaging machine can effectively ensure packaging quality. According to the requirements of packaging items, the biscuit packaging machine can obtain packaging with consistent specifications according to the required shape and size.
Our automatic biscuit packaging machine can package the following types with one system: 1pile*1pic, 1*2,1*3,1*4, 1*4, 1*5, 1*6,2*2, 2*3, 3*3. The packing speed can be up to 250 bags per minute.
2. Advantages of Automatic Biscuit Packaging Machine
High-quality electric components are adopted in control systems, intelligent PLC, touch screen, and wonderful HMI making the operation easy and intuitive.
The automatic biscuit packaging machine can be easily adjusted for different products or parameter settings.
The biscuit packaging machine can be equipped with a food-grade blue anti-microbial PU belt, anti-sticking belt, and white PU belt.
PU belts can be discharged without tools and are equipped with a hopper to get product waste for easy cleaning and maintenance of the automatic biscuit packaging machine.
- The automatic biscuit packaging machine can reliably ensure product hygiene. Mechanical packaging avoids direct contact with food and ensures hygiene.
3. Application of Automatic Biscuit Packaging Machinery
This biscuit packaging machine is applicable for packing biscuits, cookies, walnut cakes, crackers, digestive biscuits, and other regular shape objects. Connected with former production line by the automatic feeder, to achieve single-chip, overlay (2-4), multi-heaps packaging form.
4. Packaging System Details
(1) Distance controller
The main function of the distance controller is to pull over the product distance or keep them in rows.
(2) Distributing conveyor
This distributing conveyor of the packaging solution is used to deliver products into different packaging lines.
(3) C belt
The main function of the C Belt is to transfer products to the sorting unit and change product directions.
(4) Sorting unit
Sorting unit of packaging system introduction:
The sorting unit parts are consist of 2 conveyor belts and 5-6 sensors.
The function of the sorting unit:
The main function of this sorting unit is to control the product feeding speed, located it, and connect it with the packaging machine automatically. Once it detected the product too much, the feeding speed will slow down, if lack of product, then the feeding speed will speak up soon.
Advantage of the sorting unit:
Reducing human operation and making sure the packaging machine running at a stable speed with fewer product wastes.
The Packaging Machine Model Suggests
A. Rotary Type Packaging Machine
ZP-500 horizontal packaging machine
ZP-500SG packaging machine
(3 Servo controlled Double cutter)
ZP-500SG packaging machine
(3 Servo controlled Single cutter)
Plastic film (OPP/CPP、PT/PE、KOP/CPP、ALU-FOIL)
Pillow type/fat pouch (3-side pre sealed)
Bag size (L*W*H)
60mm- infinite, 30-150mm,5-50mm
80mm- infinite, 30-150mm,5-55mm
Packing Dimension (L*W*H)
B. Box-motion Type Packaging Machinery
RD-BM-508S Box-motion Servo Packaging Machine
（W）100-200mm（H）Max 100mm -- Big former
（W）50-100mm（H）Max 70mm --- Small former
Small outer diameter 80-400mm; Large outer diameter 100-400mm
OPP or CPP / OPP+CPP/PET+CPP/PET+LLDPE/PET+VMCPP
Single phase 220V 50/60HZ Air pressure:0.6MPA
FAQ About Packaging Machinery
Q: What’s the difference between the rotary type packaging machine and the box-motion type packaging machine?
A: Difference as below:
① Cutter type: The rotary type packaging machine cutter is rotary one, The box-motion packaging equipment is the box-motion type cutter.
② Machine parts: The cutter jaw unit of the box-motion type packaging equipment is imported from Taiwan.
③ Servo motor: The rotary type packaging machine is a step motor, single servo motor, 2 servo motors, and 3 servo motors are optional. The box-motion type packaging machine is 4 servo motors.
Q: Do we need a spare packing line?
A: Yes if you have enough space. Because it will affect your production if some machine needs maintenance, it’s better to have one spare packaging line.
Q: What’s the application of biscuit automatic packaging system?
A: It designed for packing biscuit industry, such as biscuit, cookies,walnut cake, cracker biscuit, sandwich biscuit and other regular shape objects.
Q: What’s the difference between the sink type packaging system and the bread automatic packaging line?
A: The difference between the sink type packaging system and the bread packaging line is as below:
(1) Structure different: the sink type packaging system has the sink type conveyor, but the bread packaging line just have the transit conveyor.
(2) Product application: The sink type packaging system is suitable for those products come out in order or soft product, such as the swiss roll, layer cake, steamed cake and muffin. The bread packaging line is for those products that come out disorders.
Q: Can the packing system pack two-layer biscuits, like 2 piles and each pile two-piece?
A: Yes. Add the biscuit lamination device.
Q: How many lines do we need for our biscuit production?
A: It depends on the production line capacity, and our single packing line maximum speed is 150-180 bags per minute per line.
Q: Could our biscuit packaging solution package 4 pcs (1 pile*4)biscuit?
A: Yes, just add some laminating device.
Q: What’s size of our standard biscuit packaging lines?
A: The standard biscuit packaging system total is 4 lines, in order words, 4 sets of packaging machine. The total length need 9200mm, width needs 7240mm.
However, we can design the packaging system according to your biscuit size, character, biscuit package style, capacity and factory layout.
Q: What is the capacity of the biscuit packaging system?
A: Depends on the biscuit package style. If the package type is one piece per bag, the packaging speed of each line can be up to 100-180 bags per minute. And the standard 4 biscuit packaging lines are 400-720 pieces per minute.
Q: Could we add a metal checker and weight checker to our packaging solution?
Q: What information need to offer for the biscuit packaging solution?
A: Need the following information for the biscuit packaging solution:
(1) Biscuit information, such as biscuit size, character, shape, and biscuit pictures.
(2) Biscuit package style: how many pieces per minute? How them in the package?
(3) Biscuit capacity.
(4) Factory layout in CAD.
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