Automatic Tray Loading and Packaging Equipment
1. Introduction of Automatic Tray Loading and Packaging Equipment
This automatic packaging equipment is specially designed for products with trays or boxes, and can automatically load the trays and pack them without manual operation. The packing speed of the automatic tray loading and packaging equipment is 100-160 bags per minute.
The automatic packaging equipment system will help products (such as moon cakes) in distance, distribution, and positioning, while the system will complete the tray suction cups, transport them to the connection point in an orderly manner, and then complete the loading and packaging part. The automatic packaging equipment can use different packing models according to customers’ requirements or packaging specifications.
2. Advantages of Automatic Tray Loading and Packaging Equipment
The automatic packaging equipment has a simple structure, convenient operation, and convenient cleaning and maintenance.
We will add a 90-degree turning conveyor or 180-degree turning conveyor to the packaging system according to the customers’ factory layout or space.
The automatic packaging equipment can pack the products in an orderly manner to ensure high-speed stability and accurate positioning.
PU belt of automatic packaging equipment can be discharged in 1 minute without tools and is equipped with a hopper to obtain product waste.
The tray loading system automatically separates trays and feeds deoxidizers or alcohol pads. It guarantees production continuously and totals automatically by improving food safety and effectiveness.
3. Application of Automatic Tray Loading and Packaging Equipment
The automatic packaging equipment is designed for regular shape objects with trays or boxes, such as moon cakes, toast bread, cakes, mold cakes, etc.
4. Packaging Samples
5. Drawing of Automatic Packaging Solution
6. Packaging System Details
(1) Distance controller
The main function of the distance controller is to pull over the product distance or keep them in rows, then it’s easy for the packaging system arrangement.
(2) Distributing conveyor
This distributing conveyor of the packaging solution is used to deliver products into different packaging machines. The length of these parts depends on customers’ production capacity or factory layout. This part only offers to that product come out in order with certain space.
(3) C belt
The C belt of the packaging system is used to change the products’ direction and deliver to different packaging machines.
(4) Sorting unit
Sorting unit of packaging system introduction:
The sorting unit parts are consist of 2 conveyor belts and 5-6 sensors.
The function of the sorting unit:
The main function of this sorting unit is to control the product feeding speed, located it, and connect it with the packaging machine automatically. Once it detected the product too much, the feeding speed will slow down, if lack of product, then the feeding speed will speak up soon.
Advantage of the sorting unit:
Reducing human operation and make sure the packaging machine running at a stable speed with fewer product wastes.
(5) Deoxidizing agent feeder
This deoxidizing agent feeder or alcohol pad feeder is optional, which can keep the food life span be longer. And this part can automatically connect with the packaging system.
(6) Tray sucking unit
This tray sucking unit of packaging system can save lots of workers to separate those trays or boxes by this tray sucking unit. This part can be equipped with 4-6 suckers to match the packaging machine speed.
(7) Tray feeding and loading unit
This part is connected with the tray sucking unit and packaging machine, it helps deliver the boxes and automatically loads the products. Then that tray will deliver to the packaging machine and finish packing.
Packaging Machine Model Suggest
A. Rotary Type Packaging Machine
ZP-500 horizontal packaging machine
ZP-500SG packaging machine
(3 Servo controlled Double cutter)
ZP-500SG packaging machine
(3 Servo controlled Single cutter)
Plastic film (OPP/CPP、PT/PE、KOP/CPP、ALU-FOIL)
Pillow type/fat pouch (3-side presealed)
Bag size (L*W*H)
60mm- infinite, 30-150mm,5-50mm
80mm- infinite, 30-150mm,5-55mm
Packing Dimension (L*W*H)
B. Box-Motion Type Packaging Machinery
RD-BM-508S Box-motion Servo Packaging Machine
（W）100-200mm（H）Max 100mm -- Big former
（W）50-100mm（H）Max 70mm --- Small former
Small outer diameter 80-400mm; Large outer diameter 100-400mm
OPP or CPP / OPP+CPP/PET+CPP/PET+LLDPE/PET+VMCPP
Single phase 220V 50/60HZ Air pressure:0.6MPA
FAQ About Packaging Machinery:
Q: How many space we need for the tray automatic loading and packaging system?
A: Depends on the product capacity and your factory layout. But our standard 2 lines of the packaging system needs 7057mm length and 6982mm width.
Q: What’s the difference between the rotary type packaging machine and the box-motion type packaging machine?
A: Difference as below:
① Cutter type: The rotary type packaging machine cutter is rotary one, The box-motion packaging equipment is the box-motion type cutter.
② Machine parts: The cutter jaw unit of the box-motion type packaging equipment is imported from Taiwan.
③ Servo motor: The rotary type packaging machine is step motor, single servo motor, 2 servo motors and 3 servo motors are optional. The box-motion type packaging machine is 4 servo motors.
Q: Do we need a spare packing line?
A: Yes if you have enough space. Because it will affect your production if some machine need maintenance, it’s better to have one spare packaging line.
Q: What’s the belt size of automatic packaging system?
A: The standard automatic packaging system belt size is 1000mm width and height 1000mm, but it can be customized.
Q: What kind of information I need to offer if we want to buy this automatic packaging system?
A: Product size and pictures, package details, capacity, factory layout in CAD format and wafer production video.
Q: Could you help us adding the finished conveyor to deliver the wafer package into another room for carton packages?
A: Yes, of course. We are professional in designing the food packaging factory, considering the product flow, worker operation direction and passageway.
Q: Could we just add air charging device, nitrogen or alcohol spray device for the flow packaging machine?
A: Yes, off course. But the speed of packaging machine will be lower a little bit.
Q: Do you have any specific requirement for the tray sucking unit?
A: Yes. We need the tray have gap and easy for separating. More details please check the attachment file. Or contact our sales.
Q: How many types of tray erectors for tray loading and packaging system?
A: There types, sucking one, mechanical pushing one and robotic system.
Q: Could you add Deoxidizer and alcohol pad automatically for the packaging line?
A: Yes, by adding one deoxidizer feeder. The speed is around 160-180 pieces per minute.
Foshan Ruipuhua Machinery Equipment Co., Ltd.
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